Tech Info: Variable Camshaft Adjustment

VAICO offers a wide range of camshaft adjustment components in guaranteed best quality. Practical repair kits in the Expert Kits+ category, e.g. camshaft repair kits, complete our product range.

    TECH-INFO

How variable camshaft adjustment works

The variable camshaft adjustment means that engine idling is improved and the response of the engine is optimised. Fuel consumption and emission values are also reduced. This improves power delivery and therefore also results in enhanced performance. Depending on the engine design, it is possible to implement cylinder deactivation. Better internal cooling of the engine leads to less wear and tear. Depending on the engine, the adjustment may act as a form of internal exhaust gas recirculation and significantly reduce NOxvalues.

In the case of a short valve overlap in the full load range, the inlet valve closes very late. Subsequent inflow of fresh gases despite the piston moving upwards increases the boost effect of filling as well as the torque, which is particularly common indirect injection engines.

In the case of a longer valve overlap in the partial load range, the inlet valve closes earlier, briefly after being below dead centre. Fresh gases remain in the combustion chamber, whilst the combustion temperature and nitrogen oxide (NONOx) falls.

Various designs are offered depending on the manufacturer.

Symptoms

  • Higher fuel consumption
  • Loss of performance
  • Irregular engine function
  • Rattling timing chain
  • Engine warning light flashes, engine fail-safe

Failure Causes

  • Dirt in the oil chambers
  • Thermal issues due to the engine overheating
  • Contact issues due to cable breakage or oxidation

Consequential Damages

  • Engine runs poorly
  • Increased fuel consumption
  • Thermal issues
  • Poor emission values
  • Greater wear and tear in the engine
  • The timing chain tears (engine damage) depending on the design
  • Locked engine warning light for EURO 5 and higher (reduction of engine performance)

Expert Kits+ – practical repair kits for workshop requirements

VAICO recommends replacing the timing chain set (V10-10010-BEK) together with the camshaft adjuster (V10-4408). Both items are also available together as Expert Kit+ (V10-10010). In addition to the timing chain kit and camshaft adjuster, this kit also includes a gasket, accessories and a suitable amount of engine oil.

 

Camshaft Adjuster

Audi A1, A3
VW Golf, Passat, Polo, Tiguan, Touran

X-Ref: 03C 109 088 E V10-4408
Timing Chain Kit

Audi A1, A3
VW Golf, Passat, Polo, Tiguan, Touran

X-Ref: 03C 109 158 A kit2 V10-10010-BEK
Timing Chain Kit

Audi A1, A3
VW Golf, Passat, Polo, Tiguan, Touran

X-Ref: 03C 109 158 A kit V10-10010

Video: Replacement of a defective control valve, camshaft adjustment (German)

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Moritz Helms

Product Manager

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